Talent Solutions

JOB DESCRIPTION

Job Summary

Develop, maintain, and improve automation control systems that are integral to the production process for the assembly of automotive seating and overhead systems. This is a senior-level controls role requiring strong troubleshooting, programming, and automation expertise

Essential Duties and Responsibilities

Other duties may be assigned.

• Participate in PFMEA analysis.

• Serve as a knowledge leader for Kaizen, Lean Manufacturing, and other continuous improvement initiatives.

• Identify and implement error-proofing (poka-yoke) requirements throughout the production process.

• Participate in 8D or similar root-cause-based problem-solving activities.

• Ensure abnormalities are identified and addressed to resolve root causes.

• Identify and plan for process impacts resulting from engineering changes.

• Contribute to equipment purchase specifications.

• Review and provide feedback on equipment controls drawings prior to build approval.

• Troubleshoot, program, and diagnose PLC systems.

• Troubleshoot PLC ladder logic and data handling functions in ControlLogix processors.

• Maintain PLC documentation received from equipment suppliers.

• Maintain an archive of PLC programs throughout the facility.

• Maintain an archive of machine controls drawings in electronic and/or paper format.

• Support and troubleshoot I/O devices connected to PLCs, including:

  • HMIs

  • Scanners

  • Remote I/O

  • Sensors

  • Relays

  • Solenoids

• Apply knowledge of electronic and instrumentation principles to diagnose equipment malfunctions and restore operation.

• Experience with Fanuc robots, including iRVision systems.

• Support robotic integration and troubleshooting within automated production lines.

• Support the Maintenance Department with equipment troubleshooting.

• Assist maintenance personnel in troubleshooting pneumatic circuits.

• To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The following requirements represent the knowledge, skills, and abilities required.

• Education and Experience

• Minimum 4-5 years of experience with a Bachelor’s or Associate degree in Electrical Engineering or a related field.

• Allen-Bradley experience is required (must-have).

• Strong experience with:

  • RSLogix 5

  • RSLogix 5000

  • Studio 5000

  • ControlLogix

  • PanelView development software

• Proven experience troubleshooting, programming, and diagnosing PLC systems.

• Experience with Fanuc robotics and iRVision systems.

PRIMARY LOCATION