WorkMyWay

JOB DESCRIPTION

Job Summary

Develop, maintain, and improve automation control systems that are integral to the production process for the assembly of automotive seating and overhead systems. This is a senior-level controls role requiring strong troubleshooting, programming, and automation expertise

Essential Duties and Responsibilities

Other duties may be assigned.

• Participate in PFMEA analysis.

• Serve as a knowledge leader for Kaizen, Lean Manufacturing, and other continuous improvement initiatives.

• Identify and implement error-proofing (poka-yoke) requirements throughout the production process.

• Participate in 8D or similar root-cause-based problem-solving activities.

• Ensure abnormalities are identified and addressed to resolve root causes.

• Identify and plan for process impacts resulting from engineering changes.

• Contribute to equipment purchase specifications.

• Review and provide feedback on equipment controls drawings prior to build approval.

• Troubleshoot, program, and diagnose PLC systems.

• Troubleshoot PLC ladder logic and data handling functions in ControlLogix processors.

• Maintain PLC documentation received from equipment suppliers.

• Maintain an archive of PLC programs throughout the facility.

• Maintain an archive of machine controls drawings in electronic and/or paper format.

• Support and troubleshoot I/O devices connected to PLCs, including:

  • HMIs

  • Scanners

  • Remote I/O

  • Sensors

  • Relays

  • Solenoids

• Apply knowledge of electronic and instrumentation principles to diagnose equipment malfunctions and restore operation.

• Experience with Fanuc robots, including iRVision systems.

• Support robotic integration and troubleshooting within automated production lines.

• Support the Maintenance Department with equipment troubleshooting.

• Assist maintenance personnel in troubleshooting pneumatic circuits.

• To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The following requirements represent the knowledge, skills, and abilities required.

• Education and Experience

• Minimum 5 years of experience with a Bachelor’s or Associate degree in Electrical Engineering or a related field.

• Allen-Bradley experience is required (must-have).

• Strong experience with:

  • RSLogix 5

  • RSLogix 5000

  • Studio 5000

  • ControlLogix

  • PanelView development software

• Proven experience troubleshooting, programming, and diagnosing PLC systems.

• Experience with Fanuc robotics and iRVision systems.

PRIMARY LOCATION